Overhead Suspended Conveyor System

DETAILS:

This was an overhead conveyor system suspended from the ceiling. Both lines take parts from the initial casting area and transfer them over the CNC machines to a pair of elevators which then lowers the parts for access by a robotic arm that will load them into the CNC machines for final machining. 

The system is comprised of 4 - 90° curves, 2 - 8' long MTR's, and 15 - 10' long powered roller conveyors. An individual motor powers each conveyor. Each conveyor has a photo eye that detects the part location. All electronics communicate within the existing system to provide autonomous transfer of parts. The mechanical installation portion of this project was completed in 6 days with 3 team members. 

Challenges involved:

  • Confined and restricted areas.

  • Working overhead millions of dollars worth of machinery

  • Working near high voltage bus bar that power equipment.

  • Maintaining safety standards while developing custom lifting strategies to get equipment into position.

  • Working in high-traffic areas and maintaining constant communication with the facility to coordinate work.